Patchy, dull, or blotchy DTG color on dark garments is almost always a pretreatment problem, not an ink problem. The white underbase is only as good as the pretreat under it.
What to check, in order:
- Even application. Blotchiness = uneven pretreat. Whether you spray by hand or use a machine, aim for a uniform, fully-covering coat over the print area. Hand-spraying unevenly is the classic cause.
- Right amount. Too little and the white soaks in and looks weak; too much and you get a stiff, shiny halo and cracking. Dial the volume to your garment.
- Cure the pretreat before printing. Press it (with a cover sheet / parchment to avoid glazing) or run it through the dryer so it's dry and flat before the white lays down. Printing on wet pretreat wrecks the result.
- Garment matters. Ringspun cotton takes pretreat and DTG far better than a cheap open-weave or a poly blend. Fiber content and knit tightness change everything.
A pretreat that's even, correctly dosed, and properly cured is 90% of a clean DTG dark print. Nail that and the printer does the rest. If you can, post a photo of the patchiness — it often shows the spray pattern that caused it.